Biosensor integration for wearables
from signal selection to certified product.
ECG. EMG. EEG. EDA. IMU. PPG. Temperature. Pressure. Gas.
Why biosensor integration
is harder than it looks
A sensor that works on a bench doesn’t always work on a moving person. Static placement on a dynamic body is an engineering problem. The skin’s electrical field interferes with electrode signal quality. Movement creates noise artefacts. Washability requirements constrain your material choices. The difference between a dry electrode that works and one that doesn’t is in details that only surface after real-world testing.
We have over 45 years of combined experience integrating sensors into wearables. These are the integration challenges we solve every day:
- Stable sensor placement on a moving body
- Eliminating noise from movement and the skin’s electrical field
- Balancing waterproofing with signal transparency
- Internal vs. external sensor architecture for your use case
- Washability without degrading signal quality
- Multiple sensor modalities in one compact wearable
Sensors we have integrated
and which we can integrate for you!
Below, please find a selection of the many sensors that can be integrated into a wearable. We have used a majority of these in our wearables. Are you interested in developing a wearable sensor? We’d love to hear your ideas!
Biosignal sensors (electrode-based):
- ECG (electrocardiogram)
- EMG (muscle activity)
- EEG (brain activity)
- EDA (electrodermal activity)
- EMS (muscle stimulation)
We have a tested dry electrode library. Multiple technologies evaluated and integrated across medical and defence projects.
Motion & body
positioning:
- Accelerometer
- IMU (Innertial Measurement Unit)
- AHRS (digital compass)
- GPS
- Gait sensors
Mission Navigation Belt (AHRS), BalanceBelt (accelerometer), DANU SmartSocks (pressure + IMU).
Environmental and physiological sensors:
- PPG (heart rate, SpO2, HRV)
- Pressure / Force
- Temperature
- Stretch sensor
- Light sensor
- Gas sensor (Volatile Organic Compounds (VOC’s))
- EMS (muscle stimulation)
SmartShoulder (light & movement), SmartShirt (stretch), DANU (pressure & movement).
Biosensing wearables we've built
Stress Sense Shirt
How we work with you
We can enter a biosensor wearable project at any stage:
- Sensor selection and feasibility → before you commit to hardware
- Proof of concept → working prototype with off-the-shelf components
- Pilot samples → engineered hardware, production-intent design
- Pre-launch review → HW/FW check, signal quality validation
- Series production support → certified manufacturing network
Every stage uses Agile development: progress meeting every two weeks, full budget visibility, a team that has done this before in your sector.
Tell us about your sensing challenge!
Contact us to find out how we can help you implement a wearable sensor for your project.
